Aerospace & Defenceis unquestionably one of the most resilient of all industries,despite the unprecedented crisis triggered by the COVID-19 pandemic, which forced commercial operators to ground their fleets. This is underlined by how quickly the entire sector has recovered, along with the associated services. They are predicted to return to pre-pandemic levels in 2024.
As normality resumes,on both the commercial and government fronts the Aerospace & Defence industrywill have to face up to new market dynamics pushing it in the following directions:
- Upgrading fleets
- Investing in digital transformation
- Reaching net-zero emissions by 2050
Meanwhile, staff shortages, supply chain challenges and inflation will all continue to have an impact, at least in the short term. Therefore, in order to achieve its goals, the A&D industry will have tofocus on optimizing productivity and improving efficiency in maintenance and operations。
In terms of MRO, the main challenges in the field are presented bya fall in staff numbers, economic uncertainty and higher fuel prices, which have caused numerous disruptions all along the aerospace supply chain.Consequently, the leading players in A&D have taken various preventive measures, especially in order toincrease their stocks, so that they can respond to the surge in demand resulting from the aircraft maintenance backlog. In addition, many MRO suppliers are heavily investing in new regional infrastructure so that they can further reduce waiting times for their customers.
Against this backdrop, it has become even more crucial for the Aerospace & Defence industry tooptimize logistics in pursuit of greater operational efficiency, because this will counterbalance the gaps in the market while also supporting its development.
With its high-tech vertical and modular solutions,Modulacan make a significant contribution to improvements in the A&D industry’s logistics processes, which is confirmed by the fact that numerous top names in the field employ them successfully.
How Modula can enhance logistics processes in the A&D industry: success stories
As previously stated, over the years Modula has developed the technical know-how required to serve the biggest industries, including thedelicate, complexfield of Aerospace。Modula’s solutions can help to streamline logistics, increase and optimize the management of storage space, reduce times and improve accuracy in operations, and much more.继续阅读了解一些the biggest businesses that have chosen Modula as their partnerand how each solution helped to resolve critical issues (and make improvements).
Safran
Safranis a top aircraft engine MRO specialist.In its plant, it introduced sevenModula VLMsthat made it possible to:
- Recover 80% of floor space
- Improve product traceability
- Speed up the work of technicians by bringing the needed components closer to them
Two of the VLMs areModula Palletsystems with double external bayfor storing bulky components. Thanks to Modula’s solutions, Safran has been able to make the most of the storage surface at its disposal and optimize handling of the increase in OE deliveries.
GE Celma and other facilities in Brazil
GE Celma, based in Rio de Janeiro, is a branch of GE Aerospaceand is the biggest aircraft engine MRO in Latin America.GE Celma had to solve the following problems:
- Lack of space
- Need for safe management of stored material
- Limited height in its building
GE Celma has maximized its storage space and boosted its productivity byinstalling six Modula systems in its production department, including two outside the building andtwo Modula Lift systemsbetween the floors。
Other Brazil-based aerospace businesses that have chosen Modula include:
- Sonaca, for storing aerospace component moulds
- Gol Aerotech, for storing aircraft spare parts
One particularly noteworthy name that has chosen Modula solutions isEmbraer, the world’s third largest producer of aircraft。It has12 Modula VLMsfor storing component moulds andone Modula VLM for storingmaintenance parts.
Airbus
Another big player in the A&D industry that has opted for Modula isAirbus, which is one of the main international OEMs。It needed to step up and speed up its aircraft deliveries.Thanks to Modula’s automated vertical storage systems it was able to:
- Optimize its use of storage space
- Optimize traceability of stored material
- Enhance its performance
Airbus currently usesModula VLMsin a number of its European production facilities. By the end of 2024, it will also be utilizing Modula systems in the USA.
Eagle Services
Eagle Services Asiais a global centre of excellence for Pratt & Whitney PW4000 aircraft engines and it also provides maintenance and overhaul services for other large engines, such as the GE90, GP7200 and PW1100G-JM.
It neededsafe storage facilitiesfor its engine assembly jigs and also for the replacement parts required for repair and overhaul services. It was necessary totake into account:
- The lack of storage space
- The extremely high cost of warehouse rental in Singapore
In order to deal with these issues without having to move too far from the main production plant,Eagle Services Asia chose Modula automated storage systems. It currently has 21 of them and they have enabled it to:
- Increase its storage capacity by taking advantage of vertical space
- Improve its workforce efficiency using atelescopic bayandtrolleys
- Increase the speed and precision of SKU picking
US Navy
Modula solutions also meet the needs of the Defence industryV2Xprovides the US Navy with aircraft maintenance, logistics and technical support services. Ithas installed four Modula VLMs with front and back external bayfor the automatic management and storage of military aircraft components.
The introduction of Modula’s products is part of abroader supply chain modernization plan by the US Navythat will see it investing in smarter warehouses and in automation and digitalization technologies to boost the efficiency and precision of operations, while ensuring they are better suited to the current geopolitical environment.
Other success stories in the USA
Elsewhere in the USA,Modula automated vertical storage systems have been chosen by a number of leading MRO companies in the Aerospace & Defence industry, including: Lockheed Martin, United Airlines, Williams, and Pratt & Whitney.
The very simple reason behind their choice is thatModula VLMs meet all the needs of a MRO company:
- Making the most of storage space
- Safely handling thousands of SKUs
- Optimizing operating processes in order to work faster
Modula VLMs for the Aerospace & Defence industry
It is plain to see that arange of Modula solutions can offer an outstanding response to the current needs and future prospects of the Aerospace & Defence industry。The technology behind the products mentioned above can easily be adapted to suit a delicate, complex field such as aerospace.
Speaking of which, anew VLMhas been designed to satisfy special, complex needs offeringtotal traceability of materials and faster, more precise picking。
In spheres such as the aerospace industry and maintenance, repair and overhaul (MRO),meticulous management of materialsis vitally important. Products for use in these areas often closely resemble each other, and mistaking them or mixing them up can bring huge risks in terms of safety and traceability.
Modula NEXTis the ideal solution, especially when it comes tostoring and picking similar items。This innovative system offers the significant benefit of enablingoperators to get the items they need quickly and precisely,even when they are similar in shape and size, thanks to dedicated, unequivocal access. During the picking process, a moving window system opens up a single compartment and only provides access to one specific item at a time. The operating process is similar to that of avending machineand it makes the storage system extremely simple to use: the operator initiates an order, approaches the picking area and then confirms the operation with the console. The storage system then calls the tray containing the item and provides access only to the relevant compartment, so the operator can pick the item and conclude the process.
Another distinguishing feature ofModula接下来是其更大的跟踪能力ing precisionandefficacythan traditional VLMs. It takes things to the next level compared to standard VLM storage systems and provides the scope forcomprehensive inventory control,消除overst存货不足的风险ocking.
In addition, the highly optimized system fortracking accessto the machinery ensuressafe, controlled management of materials in the Aerospace industry, thus providing maximum precision in every production stage.
Modula NEXTcan offer reliable, detailed tracking of every single component involved in production processes, thusoptimizingoperating timesand reducing potential errors。
Thanks toModula NEXT’s advanced functions, companies in the A&D industrycan significantly improve their operational efficiency。这是理想的方式来处理complex challenges and high safety standards required in the Aerospace and Defence industry while keeping up exceptional performance levels and retaining a competitive position in the global market.
If you’d like to find out more about our products and our technology,contact us and ask for individually tailored technical advice。
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